Automatic Acid Mixing & Batching

Genotech Controls designs and builds complete chemical process systems and chemical mixing & delivery systems. As a process system integrator, Genotech designs the process and the controls for it as an integrated system. The operator displays, communication and PLC programming are based on solid experience. Genotech's skid-mounted systems come complete and fully tested. Flow meters are wet calibrated and I/O tested. All software is fully debugged.

Shown in this page is a typical project, which involves mixing of reclaimed and concentrated acids for a battery manufacturer. The system is driven by 120 programmed recipes for batching and dispensing. A skid designed and built by Genotech holds the mixing tanks, mag flow meters, actuated pneumatic valves, filtration equipment, mixers, pumps, temperature sensors and ultrasonic level transmitters. A density meter insures consistency of the final product with interacting PID control of actuated valves. The control panel incorporates an Allen Bradley SLC500 with a 10” color AB Panelview Plus 1000 display.

 

Programming, operator display issues on top of flow meters, recipes, and calibration headaches
How are we going to meet the schedule?